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This is very much likely to change - I'm still learning every day!
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I used a 500W china spindle for my tests.
Choice of material
All materials have benefits and drawbacks. This is my hitlist:
Materials
Material |
Engraving |
Cutting |
Building |
Price |
Comments
|
PMMA |
****- |
****- |
? |
Given the result, it's allright! |
Delicate to work on, but really nice looking result. And it's transparent! :)
|
Skid- and waterproof plywood |
****- |
****- |
****- |
Worth it! |
Solid, no fray. Nice looking, too.
|
OSB |
*---- |
**--- |
***-- |
It's cheap! |
Mind you, the quality of OSB differs a lot! F.e. I found the 1690mm*634mm pieces that are cheaply sold in a near hardware store are really bad! They frayed a lot and were complete rubbish.
|
poplar plywood |
*---- |
**--- |
**--- |
It's cheap! |
|
pine plywood |
*---- |
**--- |
**--- |
It's cheap! |
|
beech plywood |
**--- |
**--- |
**--- |
TBD |
|
The softer the material, the more fray you get. If it is made of strands (flakes), it's even worse!
Plexiglas (PMMA)
Melts at 160°C (even earlier than your printer's PLA or PETG).
These are the main challenges:
- Make sure the chips leave the flute so they can't friction weld (dust shoe, compressed air)
- Finding the highest cutting volume (diameter*speed*attack) while keeping the tool as cool as possible
cutter |
diameter (mm) |
speed (mm/min) |
plunge (mm/min) |
attack (mm) |
rpm |
cooling |
notes
|
single-flute |
2.0 |
300 |
30 |
0.5 |
10,000 |
none |
Great result, more should be doable!
|
single-flute |
2.0 |
400 |
30 |
0.75 |
10,000 |
none |
Looks good, might be the limit before it shows.
|
single-flute |
3.175 |
100 |
50 |
0.5 |
10,000 |
none |
Looks okay, but seems to be the limit. 300mm/min also tested, PMMA was melting.
|
single-flute |
3.175 |
80 |
50 |
1.0 |
10,000 |
none |
Too much. Melting after a couple of minutes (Attack 2.00 Speed 100 failed miserably with melting)
|
V-shaped engraving bit, 30° |
0.1 |
300 |
50 |
0.1 |
10,000 |
none |
Works fine, a little more should be doable.
|
V-shaped engraving bit, 30° |
0.1 |
500 |
50 |
0.2 |
10,000 |
none |
Too fast! Begins to melt!
|
Cutter diameter of 2.00mm seems to be the most viable method - maybe trying a higher speed is an option?
Poplar plywood (Pappelsperrholz)
cutter |
diameter (mm) |
plunge (mm/min) |
speed (mm/min) |
attack (mm) |
rpm |
cooling |
notes
|
single-flute |
2.0 |
30 |
300 |
2.0 |
10,000 |
none |
Great result, more should be doable!
|
single-flute |
2.0 |
80 |
500 |
2.0 |
10,000 |
none |
Great result, more should be doable!
|
single-flute |
3.175 |
80 |
500 |
3.0 |
10,000 |
none |
Too much! Smells burnt!
|
single-flute |
3.175 |
80 |
450 |
2.0 |
10,000 |
none |
Okay, maybe a bit more?
|
single-flute |
2.0 |
80 |
500 |
3.25 |
10,000 |
none |
Great result, maybe the limit with this setup?
|
Pine plywood (Kiefersperrholz)
cutter |
diameter (mm) |
speed (mm/min) |
attack (mm) |
plunge (mm/min) |
rpm |
cooling |
notes
|
single-flute |
2.0 |
400 |
2.0 |
100 |
10,000 |
none |
Works out fine, more speed should be possible.
|
OSB (Grobspanplatten)
cutter |
diameter (mm) |
speed (mm/min) |
attack (mm) |
plunge (mm/min) |
rpm |
cooling |
notes
|
single-flute |
3.175 |
500 |
0.75 |
80 |
10,000 |
none |
Works out fine, more speed should be possible.
|
single-flute |
3.175 |
555 |
1.00 |
127 |
10,000 |
none |
Works out fine, more speed or attack should be possible.
|
single-flute |
3.175 |
600 |
2.00 |
127 |
10,000 |
none |
Works out fine, more speed or attack should be possible.
|
single-flute |
3.175 |
600 |
3.05 |
127 |
10,000 |
none |
I think that's the limit without more cooling or a different spindle. Maybe a little less might be better (2.5/500).
|
single-flute |
3.175 |
600 |
2.5 |
127 |
10,000 |
none |
This might be the best setting with 3.175mm cutter.
|
single-flute |
2.0 |
600 |
TBD |
127 |
10,000 |
none |
TBD. If no pockets, and cutting depth is not too high, are needed, this might cut faster!
|
Spruce/fir solid (Fichte/Tanne Massivholz)
cutter |
diameter (mm) |
speed (mm/min) |
attack (mm) |
plunge (mm/min) |
rpm |
cooling |
notes
|
single-flute |
3.175 |
500 |
0.50 |
80 |
10,000 |
none |
Easy.
|
single-flute |
3.175 |
500 |
1.00 |
80 |
10,000 |
none |
Easy, begins to smell of resin.
|
single-flute |
3.175 |
500 |
1.50 |
80 |
10,000 |
none |
Easy, slight smell of resin, not burnt
|
single-flute |
3.175 |
500 |
2.00 |
80 |
10,000 |
none |
Easy, slight smell of resin, not burnt
|
single-flute |
3.175 |
500 |
2.50 |
80 |
10,000 |
none |
Easy, slight smell of resin, not burnt
|
single-flute |
3.175 |
500 |
2.75 |
80 |
10,000 |
none |
Okay, cutter getting a bit warm. Not much further without cooling or modification.
|
Skid- and waterproof plywood (Siebdruckplatte/Fahrzeugplatte)
cutter |
diameter (mm) |
speed (mm/min) |
attack (mm) |
plunge (mm/min) |
rpm |
cooling |
notes
|
single-flute |
3.175 |
500 |
1.50 |
80 |
10,000 |
none |
Works good for cutting, wood getting a little warm - a little more might be possible
|
single-flute |
2.000 |
600 |
2.00 |
80 |
10,000 |
none |
No problem, more should be possible!
|
single-flute |
2.000 |
600 |
2.50 |
80 |
10,000 |
none |
TBD
|
metal |
2.000 |
120 |
2.00 |
80 |
10,000 |
none |
Works good for engraving, if the vaccumer annoys you, leave it off - dirt won't fly that farâŚ
|
metal |
1.000 |
120 |
2.00 |
80 |
10,000 |
none |
Too fast, smoking...
|
metal |
1.000 |
80 |
2.00 |
80 |
10,000 |
none |
TBD
|
Beechwood (Buchenholz)
cutter |
diameter (mm) |
speed (mm/min) |
attack (mm) |
plunge (mm/min) |
rpm |
cooling |
notes
|
single-flute |
3.175 |
400 |
1.50 |
80 |
10,000 |
none |
UNTESTED!
|
single-flute |
2.000 |
600 |
2.00 |
80 |
10,000 |
none |
UNTESTED!
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